Ultrasonic Semiconductor Coating Equipment

The surfaces of electronic components and chips are typically covered with circuits and nodes, resulting in an uneven topography; since traditional spraying methods cannot achieve uniform coating on such surfaces, we employed ultrasonic spraying technology.
Ultrasonic nozzles operate by converting high-frequency sound waves into mechanical energy, which is transmitted to the liquid to generate standing waves. As the liquid exits the nozzle's atomizing surface, it breaks apart into a fine mist of uniform, micron-sized droplets.


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Description

Hangzhou Precision Machinery Co., Ltd. is one of the leading manufacturers and suppliers of ultrasonic semiconductor coating equipment in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy custom made ultrasonic semiconductor coating equipment from our factory.

The principle of ultrasonic spraying technology

The surfaces of electronic components and chips are typically covered with circuits and nodes, resulting in an uneven topography; since traditional spraying methods cannot achieve uniform coating on such surfaces, we employed ultrasonic spraying technology.

Ultrasonic nozzles operate by converting high-frequency sound waves into mechanical energy, which is transmitted to the liquid to generate standing waves. As the liquid exits the nozzle's atomizing surface, it breaks apart into a fine mist of uniform, micron-sized droplets.

The ultrasonic spray nozzle is mounted on a three-axis motion module or a robotic arm; as the nozzle's orientation and movement trajectory are completely unrestricted, it can uniformly coat workpieces of any shape, including those with complex, uneven surfaces.

Ultrasonic spraying principle

Introduction to Ultrasonic Semiconductor Coating Equipment

The JH-TWG01 ultrasonic semiconductor coating equipment is a fully enclosed, programmable 3-axis robotic sprayer compatible with various ultrasonic nozzles, making it an ideal choice for a wide range of spraying applications. Users can select the appropriate ultrasonic nozzle based on specific application requirements and customize spraying paths and zones; the spray width is adjustable within a range of 1–80 mm. A precision syringe pump ensures accurate liquid delivery across a broad flow rate range. In terms of production capacity, this equipment is best suited for laboratory R&D and small-scale production.

Ultrasonic Semiconductor Coating Equipment

Spraying results with different nozzles

Spraying result

Spraying results with different nozzles

Specifications

Model JH-TWG01
Standard parameters
spray nozzle frequency 60kHz
spray nozzle power <30W
input voltage AC220V, 50/60Hz
nozzle spray width 2-20mm
continuous spray flow 1-10ml/min
spray height 30-80mm
Max. spray size 300*250mm
spray uniformity >95%
solution conversion rate >90%
dry film thickness 20nm~100μm
solvent viscosity <30cps
temperature range room temperature
spray particle size 5~20μm
air pressure <1mPa
sports mode three-axis module with G-code Programming
feeding method high-precision injection pump
control contents Feeding, temperature, air pressure, ultrasonic spraying, motion trajectory and other systems
Optional parameters
ultrasonic disperser 40kHz, automatic frequency tracking
ultrasonic disperser power <100W
exhaust system equipped with an exhaust port
vacuum adsorption 0~-87 kPa
heating range 0-200℃
operating procedures high-precision G-code trajectory editing program

Hot Tags: ultrasonic semiconductor coating equipment, China, manufacturers, suppliers, factory, ultrasonic coater for semiconductors, ultrasonic coating unit, ultrasonic photoresist coating equipment, ultrasonic precision coating system, Ultrasonic Semiconductor Coating Equipment, Ultrasonic Spray Coating System


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